Direct drive robotics: Advancing Robotics Performance

In the fast-evolving landscape of direct drive robotics, engineers prioritize designing robust systems capable of sustained operation. Integrating our direct drive motors into robotics applications yields numerous benefits, which are discussed further in this article.

From assembly robots in manufacturing to collaborative robots in diverse industries, our motors elevate efficiency and precision in various applications.

Our motors are engineered to meet and exceed the rigorous demands of the robotics industry.

Reliable and low maintenance

High Power
Density

Compact and robust design

Fast and
Precise

From the precise operations on factory assembly lines to the revolutionary exoskeletons, direct drive robotics motors offer dependability and efficiency.

At Magnetic Innovations, our line of direct drive PMSM motors includes torque motors, linear actuators and custom motors.

With our selection of direct drive motors, robotics engineers can achieve unprecedented levels of accuracy, driving innovation and productivity forward.

What is meant by direct drive drive in robotics?

Direct drive refers to a mechanism where the motor is directly coupled to the load it is driving. When the motor receives electrical power, it generates torque, which directly translates into motion in the load.

Direct drive systems are typically composed of specialized motors such as brushless torque motors, which are designed to provide high torque and precise control without the need for gears or other mechanical components.

This configuration offers several advantages, including improved efficiency, higher precision, reduced maintenance requirements, and increased reliability.

How can the industry benefit from direct drive motors in robotics?

Our direct drive motors are commonly used in robotics to achieve precise and smooth motion control, making them essential for various applications like robotic arms, drones, and automation equipment.

Because a direct drive system refers to a configuration where the motor directly drives the load there is no use of any intermediate mechanisms such as gears or belts.

With no gears or moving parts, direct drive motors configuration eliminates the need for additional moving parts, reducing mechanical wear significantly. This makes direct drive motors particularly advantageous for the robotics industry, as it extends operational lifespan, minimizes downtime, and lowers maintenance requirements.

torque motor

High Torque Motors for Robotics

Magnetic Innovation’s high torque motors are available in a range of sizes and torque specifications, catering to diverse application needs. From compact 40 mm frames to substantial 485 mm outer diameters (~1.57-191 inch), our motors offer versatility to suit various robotics platforms.

Our high torque motors are engineered to elevate the capabilities of robotic systems. Designed with a focus on reliability, our motors feature a frameless direct drive configuration, ensuring optimal performance and efficiency.

By eliminating gears and moving parts, susceptible to wear and tear, our motors guarantee longevity and dependability, requiring minimal maintenance even during extended operational cycles.

With continuous torque reaching up to a maximum of 609 Nm and peak torque up to 1207 Nm, our brushless torque motors deliver exceptional performance, empowering robots to execute tasks with precision and efficiency.

Linear voice coil actuator
Linear voice coil actuator

Linear Actuator for Robotics

Actuators play a crucial role in enabling robots to interact with their environment by converting energy into motion This conversion process is what allows robots to perform tasks ranging from simple to complex.

Our linear actuators series (MMA/MMB series) with direct drive technology comes in various sizes and force/stroke ranges. Their direct drive design ensures efficient performance and increased reliability.

With outer diameters ranging from 15 mm to 240 mm, these actuators provide a compact yet robust solution, to fit a wide range of robotics applications

The linear actuator robotics feature strokes ranging from 5 mm to 36 mm, allowing for precise and customizable motion control. Additionally, the continuous force output ranges from 2.6 N to 2909 N, providing the necessary strength and control.

Direct drive robotics applications

Our direct drive (PMSM) toruque motors and actuators can be used in a wide range of robotics applications where precise control, high power density, and reliability are important considerations. Some examples of suitable applications are:

    1. Assembly Robots: In factories, precise assembly of components is essential for product quality. Robots powered by PMSMs ensure accurate and efficient assembly on production lines
    2. Material Handling Robots: Efficient material handling is critical in warehouses and distribution centers. Robots equipped with PMSMs excel in tasks like picking, packing, and palletizing, ensuring smooth operations.
    3. Exoskeletons: Providing the torque and control needed for wearable robotic devices used in rehabilitation and assistive technologies.
    4. Medical Robots: Precision and reliability are paramount in medical robotics. Our motors offer the necessary control and accuracy for tasks such as surgical procedures and rehabilitation assistance.
    5. Quality Control Robots: Robots equipped with PMSMs are employed for quality inspection tasks in manufacturing processes. These robots can perform precise movements to inspect products for defects, ensuring high-quality standards are met before products are shipped to customers.
    6. Collaborative Robots (Cobots): Collaborative robots work alongside humans in various industries. PMSMs enhance precision and efficiency
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